-
Mass Flow Filling Machine
Spheretech’s Mass Flowmeter Based Filler employs high-quality mass flowmeters, operating on the principle of the Coriolis effect. Coriolis meters are true mass meters as they measure the mass rate of flow directly, unlike other technologies that measure volumetric flow.
In this system, the liquid passes through a U-shaped tube that vibrates in an angular harmonic oscillation. Coriolis forces deform the tube, adding a further vibration component to the oscillating tube, resulting in a phase shift or twist in some parts of the tube. This phase shift, directly proportional to the liquid mass flow rate, is measured by sensors. The information is then transferred to the electronics unit, where it is converted to a voltage proportional to the mass flow rate.
Spheretech’s mass flowmeter-based filler ensures precise and accurate filling, making it ideal for a variety of liquid products in industries requiring high precision and reliability.
-
Mechanical Piston Fillers
Spheretech’s conventional mechanical piston filling machine, a precision liquid filling equipment that dispenses specific volumes using a piston and cylinder mechanism. This machine ensures precise measurement of piston displacement, maintaining consistent and accurate fill volumes. With its compact design and sturdy construction, it is most simple and reliable machine for small size production units.
-
Monoblock Rotary Doser Capper Machine
Spheretech’s Rotary Monoblock piston-based filling machine is meticulously designed for the precise filling of free-flowing fluids like edible and lubricant oils. This advanced equipment ensures prompt sealing of bottles immediately after filling to prevent any risk of contamination. Its compact design optimizes floor space, offering cost-effectiveness with minimized electronic components and spare parts. Consequently, it demands minimal maintenance and space. In essence, Spheretech’s Rotary Monoblock provides a dependable, efficient and user-friendly solution for precise filling requirements.
-
NovoDoser Series
Spheretech’s NovoDoser Series represents a groundbreaking advancement in food packaging, utilizing liquid nitrogen (LN2) to enhance product preservation, quality and shelf life. This cutting-edge technology also improves packaging durability and minimizes vacuum panelling. Spheretech’s highly insulated design ensures accurate dosing into various containers such as PET, PP bottles and aluminium cans, while maintaining consistent pressure and quality standards. The process involves supplying liquid nitrogen to the doser, where sensors detect containers and send signals to the controller, directing the dosing head to dispense the required quantity. Liquid nitrogen droplets swiftly evaporate and expand, filling the container’s headspace with the desired pressure.
-
Press on Capping Machine
Spheretech’s Automatic Press Feed / Snap-on Capping Machine is sophisticated equipment engineered for the precise closure of containers in industrial applications. Utilizing advanced automated mechanisms, this machine applies controlled force to press caps onto containers with uniform pressure, ensuring consistent and reliable sealing
Operating on an intermittent motion system, Spheretech’s capping machine seamlessly transports bottles via a conveyor to a rotating turret star wheel positioned beneath the press capping heads. The machine is equipped with automatic cap feeding and orientation systems to enhance efficiency.
Upon successful capping, bottles exit the machine. In the event of an outfeed blockage, a backup sensor promptly detects the issue, halting the capping process until it is resolved, ensuring uninterrupted operation and maintaining high production standards.
-
Rotary Monoblock Level Filler Machine
Spheretech’s Trio block bottle rinsing, filling, and capping machine is ideal for beverages like juices and water. This versatile unit accommodates various bottle shapes with a common neck and ensures faster, more stable filling using partial pressure technology. Controlled by an advanced PLC, it offers high automation and reliable, steady operation, making it the preferred choice for beverage manufacturers seeking efficiency and precision.
-
Rotary Monoblock Weigh-Metric Filler Machine
Spheretech’s Rotary Mono Block Weigh Filler is a high-speed, load cell-based filling machine designed for precise filling of free-flowing products such as edible oil and lube oil. This advanced machine guarantees maximum precision even under varying conditions, ensuring continuous, uninterrupted filling operations. Known for its high reliability and minimal maintenance requirements, the Weigh Metric offers efficient performance. It operates on a two-step filling process, controlled by a PLC system with a user-friendly touch screen color display interface, enhancing ease of use and control. Spheretech’s Rotary Mono Block Weigh Filler provides a reliable, efficient, and user-friendly solution for all your precision filling needs.
-
Screw Capping Machine
Spheretech’s Screw Capping Machine employs a method of securing containers using threaded caps, where the cap is twisted onto the container’s threaded neck to create a secure closure with variable torque settings. This advanced capping method is widely utilized in industries such as edible oil, pharmaceuticals, FMCG, and lubricant oils, as well as in various rigid filling lines. The machine features automatic cap feeding and orientation systems, enhancing efficiency and reliability.
Spheretech’s Automatic Screw Capping Machine, with its adjustable legs and robust welded steel frame encased in stainless steel sheets, ensures precision and durability. Convenient access doors facilitate easy servicing. In the event of an outfeed blockage, a backup sensor promptly detects the issue, halting the capping process until it is resolved, ensuring uninterrupted operation and maintaining high production standards.
-
Servo Piston Fillers
Spheretech’s servo piston filler ensures precise control over the volume of liquid dispensed from the nozzle. These machines utilize a programmed system to guide the servo piston, determining the necessary stroke length for accurate liquid filling. The piston’s speed can be adjusted to match the flow rate and bottle shape, optimizing the filling process. After achieving the desired fill volume, the piston retracts into the cylinder, facilitating product filling similar to a syringe mechanism. Each unit includes PLC touchscreen control panels for intuitive management of operational parameters.
-
Single Side Labelling Machine
Spheretech’s automatic single-sided sticker label applicator machine is designed for high-speed operation, applying labels efficiently on flat, oval, square, and round-shaped containers. This versatile labelling machine ensures precise application of labels, catering to diverse packaging needs.
-
Tin Collar Placer
Enhance your packaging efficiency with Spheretech’s Robotic Case Packer. This advanced technology employs a high-precision robotic arm to efficiently pack your products into cases. Programmable for various box sizes and product configurations, it ensures seamless integration and accelerated case loading.
-
Volumetric Filler Machine
Spheretech’s Volufil is an innovative volumetric filling machine that revolutionizes the filling process for edible and lubricant oils. Engineered with proprietary, in-house flow meters, Volufill ensures unmatched precision and reliability. This advanced machine effortlessly handles volumes ranging from 200ml to 5000ml and 5 liters to 15 liters, accommodating diverse needs without requiring change parts. With precise accuracy of approximately +/- 0.25%, Volufill consistently delivers reliable performance. Whether for food-grade oils or industrial lubricants, Spheretech’s Volufil sets a new standard in efficiency and accuracy for volumetric filling machines
